Split-Top Mini Barbecue Sandwiches

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These crowd-pleasing bbq sandwiches are a snap to make thanks to a few time-saving shortcuts.

Open Top Hawaiian Rolls Sandwiches on a paper towel
Photo:

Alison Miksch; Food Stylist: Melissa Gray; Prop Stylist: Christina Brockman

Active Time:
30 mins
Total Time:
30 mins
Servings:
6

These mini barbecue sandwiches utilize some smart store-bought shortcuts to cut down on cook time—namely, Hawaiian rolls, refrigerated pulled pork, and pickle relish. Of course, we're going to gussy up the other ingredients for an incredible homemade barbecue sauce with some other high-flavor ingredients, such as adobo sauce, Worcestershire, and mustard.

We call for store-bought pulled pork (you can usually find it in the prepared meats section) because that's easy to get your hands on, but if you have some leftover pulled pork from a weekend barbecue or tailgate, go ahead and use it as a leftovers makeover in this recipe for dinner the next night.

Mini Barbecue Sandwiches Ingredients

To serve six people (with a serving size of two small sandwiches per person), you'll need:

  • one package of Hawaiian sweet rolls
  • one container of sauceless pulled pork
  • canola oil
  • a red onion
  • three garlic cloves
  • ground cumin
  • ketchup
  • adobo sauce
  • Worcestershire sauce
  • brown mustard
  • apple cider vinegar
  • cumin
  • pepper
  • butter
  • sweet pickle relish
  • water

How To Make Split-Top Mini Barbecue Sandwiches

You'll need about 30 minutes to put together these mini sandwiches, but you can have a few other things in prep mode while you're stirring and warming the filling for these sandwiches.

  • Step 1. Make the sandwich sauce: Cook onion in the oil, then add the garlic and cumin, and cook for about 30 seconds. Remove the aromatics from the heat and add them to a blender with ketchup, water, adobo sauce, Worcestershire sauce, mustard, vinegar, and black pepper. Process these ingredients until smooth. Return the blended ingredients to the skillet, and simmer while stirring often.
  • Step 2. Heat barbecue: Add the pulled pork and keep stirring until the sauce is thick. (For this recipe, you can use any smoked pork—as long as it doesn't already have its own sauce.)
  • Step 3. Split and warm the rolls: While the pork cooks, cover a rimmed baking sheet with parchment paper, and place the rolls on top. Cut each roll diagonally across the top to create a little pocket for the ingredients. (Make sure you cut a deep enough slice in each roll so you have ample room for filling later.) Brush the tops and sides of the rolls with melted butter, and bake them in the oven until they are lightly toasted.
  • Step 4. Fill the sandwiches: Take the warmed rolls out of the oven, and spoon the pulled pork in each roll. Top them with relish before serving.

What Goes on a Barbecue Sandwich?

This recipe calls for topping mini barbecue sandwiches with sweet pickle relish before serving; the relish adds a bit of salinity and a solid tang that balances the richness of the meat and brightens up the dish.

Other options for topping barbecue sandwiches include pickles, avocado, pickled red onion, coleslaw, roasted red peppers, and more. Get creative!

What Is a Barbecue Sandwich Made Of?

This recipe for mini split-top barbecue sandwiches calls for pulled pork filling. But you can easily substitute other kinds of proteins and toppings depending on the preferences and dietary restrictions of your crowd.

For instance, replace the pulled pork with chicken if you prefer. Or, for a vegetarian take, substitute jackfruit, which has a fibrous consistency similar to pulled pork.

What Side Dishes Go with Barbecue Sandwiches?

These mini barbecue sandwiches are a great concept for a small gathering, such as a tailgate party: People can simply grab a mini portion, and mingle.

For side dish ideas, consider macaroni and cheese, potato salad, coleslaw, macaroni salad—all the typical barbecue fixings!

Editorial contributions by Alesandra Dubin.

Ingredients

  • 2 Tbsp. canola oil

  • 1/2 cup finely chopped red onion

  • 3 medium garlic cloves, finely chopped (1 Tbsp.)

  • 1/2 tsp. ground cumin

  • 2/3 cup ketchup

  • 1/3 cup water

  • 2 tsp. adobo sauce from can (from 1 [10-oz.] can chipotle chiles in adobo sauce)

  • 2 tsp. Worcestershire sauce

  • 1 tsp. spicy brown mustard

  • 1 tsp. apple cider vinegar

  • 1/2 tsp. black pepper

  • 1 (12-oz.) container sauceless pulled pork (such as Curly's)

  • 1 (12-oz.) pkg. Hawaiian sweet rolls (such as King's Hawaiian)

  • 1 Tbsp. salted butter, melted

  • 1 Tbsp. sweet pickle relish

Directions

  1. Make sauce:

    Preheat oven to 400°F. Heat oil in a large skillet over medium-low. Add onion; cook, stirring occasionally, until translucent, about 4 minutes. Add garlic and cumin; cook, stirring occasionally, until fragrant, about 30 seconds. Remove from heat, and transfer to a blender.

    Purple onion with other spices cooking in a skillet

    Alison Miksch; Food Stylist: Melissa Gray; Prop Stylist: Christina Brockman

  2. Add ketchup, water, adobo sauce, Worcestershire sauce, mustard, vinegar, and black pepper to blender; process until very smooth, about 30 seconds.

    Sauce for pulled pork in a blender

    Alison Miksch; Food Stylist: Melissa Gray; Prop Stylist: Christina Brockman

    Return mixture to large skillet, and bring to a gentle simmer over medium-low. Simmer, stirring often, until flavors meld, about 3 minutes. Add pulled pork; cook, stirring often, until sauce is very thick, 8 to 10 minutes.

    Pulled pork and sauce mixed together

    Alison Miksch; Food Stylist: Melissa Gray; Prop Stylist: Christina Brockman

  3. Prepare rolls:

    While pork cooks, line a rimmed baking sheet with parchment paper. Place rolls on baking sheet, and cut each roll diagonally across top using a small knife to create a pocket. Brush tops and sides of rolls evenly with butter. Bake in preheated oven until lightly toasted, about 10 minutes.

    Rolls with diagonal slices

    Alison Miksch; Food Stylist: Melissa Gray; Prop Stylist: Christina Brockman

  4. Add barbecue to rolls:

    Remove from oven. Spoon about 2 1/2 tablespoons pulled pork in each roll; top evenly with sweet pickle relish. Serve.

    Pulled pork with sauce tucked into diagonal slices in the rolls

    Alison Miksch; Food Stylist: Melissa Gray; Prop Stylist: Christina Brockman

Additional reporting by Alesandra Dubin

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